Rating only — no written review
SPORLASTIC x Thetis Medical

The missing night-time product for Achilles rupture recovery.
SPORLASTIC already protects ATR patients by day with SP AIR WALKER. Thetis has the proven night splint patients need — and your textile manufacturing expertise is exactly what it takes to scale it.
Achilles rupture · SPORLASTIC
SP AIR WALKER for the day. Thetis for the night.
SPORLASTIC already immobilises Achilles ruptures with the SP AIR WALKER range and adjustable heel wedges. Thetis adds the missing night-time product — lightweight, patented, and purpose-built for sleep, rest, and hygiene when the boot comes off.

Day · immobilisation
SP AIR WALKER PLUS
Lower-leg and foot brace with dual air chambers, removable liner, and heel wedge for defined plantarflexion — already indicated for Achilles tendon rupture.
View on sporlastic.de
Day · plantarflexion
Removable heel wedge
SPORLASTIC already adjusts equinus position through the walker wedge system. Splint sales sit on the same ATR pathway — the same customer, the same rep visit.
View on sporlastic.de
Night · rest & sleep
Thetis Achilles Splint
A patented ~200 g splint that maintains plantarflexion when the boot is off at night, at rest, or during hygiene — the product patients search for when the boot fails them.
Why the product works
Purpose-built for Achilles rupture — not a generic night splint
Walking boots protect the tendon by day. At night, patients remove them — hot, heavy, unhygienic — and the tendon is unprotected. Thetis solves the 12-hour compliance gap with a device designed only for ATR rest and sleep.
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~200 g
Device weight
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~90%
Lighter than a boot
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30°
Plantarflexion lock
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4
SKU variants (S/L × L/R)
- Maintains plantarflexion when the walking boot is off — the clinical requirement boot makers cannot solve
- Open, breathable design for sleep, hygiene, and midnight bathroom trips
- Patented mechanism — clinically distinct from plantar fasciitis splints or dorsal night braces
- Washable liner — patients stop sleeping in a dirty daytime boot
Not a boot replacement for weight-bearing
Not a plantar fasciitis splint
Not a comfort accessory
The night problem
Patients struggle at night
In Achilles clinics, the same pattern appears repeatedly: patients are protected in a walking boot by day but struggle to sleep in it at night.
We surveyed Achilles rupture patients. 77% said the boot was:
Routes to market
Germany already reimburses night splints — but not for Achilles rupture
Sanitätshäuser can prescribe a generic plantar fasciitis night splint alongside the SP AIR WALKER on separate Hilfsmittelverordnungen. The reimbursement route is open — the listed devices are not.
🇩🇪 GKV · Produktgruppe 23 Orthesen/Schienen

Important
They just reverse the wedge.
Same PG 23 code. Wrong angle for ATR. Still too bulky — sleep barely improves.
23.03.01 Fußorthesen zur Immobilisierung · Produktart 23.03.01.0 Fußlagerungsorthesen
Manufacturers list dorsal night splints under these positions when bundling with walker boots. Examples from the Hilfsmittelverzeichnis:
23.03.01.0007
DARCO NightSplint®
Fußlagerungsorthese · Fasciitis plantaris / postoperative Ruhigstellung
23.03.01.0009
DARCO Body Armor® Night Splint
Dorsale Fußlagerungsorthese · plantare Faszie / Achillessehnenschwäche
23.03.01.0019
PROCARE® Plantar Fasciitis Night Splint
Marketed for simultaneous Verordnung with Aircast® walker — hygiene & wound healing, not ATR plantarflexion
23.03.01.0023
Universal Plantarfasziitis Orthese (UFO)
Generic dorsal night splint · plantar fasciitis indication
Wrong angle for ATR
Listed splints hold the foot in dorsiflexion to stretch the plantar fascia — the opposite of the ~30° plantarflexion Achilles rupture healing requires.
Still too bulky to sleep
Patients swap the boot for a slightly lighter splint — but it remains a rigid dorsal shell with straps. Sleep quality barely improves.
Workaround, not a category
Reps bundle an existing PG 23 code with the walker. No Hilfsmittel entry exists for a purpose-built ATR night splint — yet.
SPORLASTIC could use the same reimbursement channel with the right device: lightweight, ~30° plantarflexion, and designed only for Achilles rupture rest and sleep.
Online launch
Live sales prove demand
Launched in 2022. Over 5,000 sold. Refined through 400+ prototypes into a left/right top-of-leg shell built for ATR sleep protection.
The Only Splint for Achilles Tendon Rupture
Finally, a comfortable solution for sleep. Designed alongside surgeons to protect your healing Achilles tendon while you get the rest you need.
Choose your Options
Recommended Size:
303 Global Ratings
Showing 5 of 171 reviews from Patients
Relief
Great product to use about five or six weeks into a ruptured Achilles injury instead of the heavy large clumsy dirty boot they pit you in. Keeps the foot in a great healing position and you get a good nights rest.
Excellent service and delivery
Excellent service and delivery. Loved the recovery tips. Love how this company has attention to detail, and looks after you.
gute Alternative zur Orthese
Eine gute und leichte Alternative wenn man die schwere Orthese nicht im Bett tragen möchte. Leider drückt das Teil ziemlich auf den Vorderfuss, dadurch behält man zwangsläufig die richtige Fußstellung ( was wohl so gedacht ist). War sehr zufrieden.
Comfortable and fit great
Perfect for sleeping!! I have a very injured Achilles tendon and this makes sleeping much better. It’s comfortable and fit perfectly. Also stayed in place while sleeping. I felt like my ankle was supported better in this than the boot I have.
Proof
Surgeons say yes
Leading foot and ankle surgeons recommend the splint for night-time use — the problem the walking boot cannot solve.
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“A game-changer in my practice. The splint's design prioritizes both comfort and functionality, enabling controlled, progressive recovery.”
Dr Robbie Ray
Foot and Ankle Surgeon
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“When I tore my own Achilles tendon, the hardest part was wearing the hospital boot in bed. This splint is certain to improve the recovery experience for patients.”
Mr James Davis
Past President of the British Orthopaedic Foot and Ankle Society
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“Makes complete sense to use something like this and I highly recommend this product. Comfort and usability all round.”
Mr Andy Roche
Foot and Ankle Surgeon
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“Worth every penny as it stops the misery of trying to get good nights sleep in an uncomfortable boot!”
Mr Ian Gill
Foot and Ankle Surgeon
Safety evidence
Clinically proven safety
Over 5,000 splints in use - zero reported re-ruptures. Post-market surveillance confirms night-time injury risk below 0.1% (95% CI).
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5,000+
Splints sold & tracked
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0
Reported re-ruptures
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<0.1%
Night injury risk upper bound (95% CI)
Recovery-period safety assessment recorded comparable protection to a walking boot with substantially better comfort for sleep (Sleeping safe and sound, BOFAS 2024).
EU MDR post-market surveillance (2022–2025) on 5,000+ splints sold shows the same safety profile: zero reported re-ruptures, with a 95% confidence interval upper bound for night-time injury below 0.1%.
- BOFAS 2024 - Sleeping safe and sound
- BOFAS 2023 - Mother Knows Best
- Post-market surveillance - EU MDR vigilance (2022–2025)
IP portfolio
Intellectual property
Thetis Medical owns a growing patent and design portfolio covering the Achilles rupture night splint - relevant for distribution, white-label, and in-region manufacturing under licence. UK and US design protection is in place; US and European utility patents are in late-stage examination.
Portfolio at a glance
UK registered designs
3 registrations — granted 2023
US design patents
3 patents — granted 2025
US utility patent
Application filed 2024 · examination ongoing
European patent (EP)
Pan-European utility application filed 2024 · examination ongoing
Design and utility protection supports distribution, white-label, and in-region manufacturing under licence - without starting from a blank IP slate.
Full portfolio schedule and filing status available to qualified partners under NDA.
Regulatory & quality
Regulatory & quality
Class I device — cleared, documented, and registered across SPORLASTIC's core markets.
Documentation & quality
Technical documentation
Technical file, Declaration of Conformity, IFU, and risk management summary
Post-market surveillance
Vigilance and complaint handling processes in place
Manufacturing
Designed and manufactured in the United Kingdom
EU & UK
UKCA & CE marking
Class I medical device under EU/UK MDR
EUDAMED
Registered in the EU medical devices database
EC-REP
EU Authorised Representative appointed
MHRA
UK manufacturer registered with MHRA
UDI (GS1)
Unique Device Identifier assigned - traceable per unit
Global markets
FDA (United States)
510(k) exempt · establishment 3022381831 · listing D470976
MDEL (Canada)
Health Canada Medical Device Establishment Licence registered
TGA (Australia)
Included on the Australian Register of Therapeutic Goods (ARTG)
Läkemedelsverket (Sweden)
Registered with Sweden's Medical Products Agency
INFARMED (Portugal)
Registered with Portugal's national medicines and health products authority
Full technical file and registration certificates available to qualified partners under NDA.
Partnership context
Why now
Thetis is profitable and growing without outside funding. We now have enough sales evidence, surgeon support, clinical evidence, and patient demand to scale through a manufacturing partner.
Steady unit growth
350 → 2,600 units (2022–2026), before manufacturer distribution
90% direct to patient
~90% sold direct to patients today — clear demand before partner-led manufacturing and wholesale scaling
Proven pull-through
Patients search online when clinics do not stock it: 1.6m annual impressions, 24k clicks, and traffic growing ~2× per year
Splints sold per year
Growth achieved with ~90% of sales direct to patients, before partner-led manufacturing and distribution.
Dotted line = projected volume with SPORLASTIC distribution
Manufacturing fit
Capabilities worth exploring together
Thetis brings patient demand, IP, and regulatory clearance. SPORLASTIC brings orthopaedic plastic design, textile depth, assembly capability, and an existing ATR pathway. We would welcome your team's view on where — if anywhere — this adds value.

Concept: Thetis splint with SPORLASTIC generative-design shell — same pathway, premium manufacture
Plastic shell design
The splint depends on a rigid dorsal shell for plantarflexion lock — the same class of problem as walker shells, heel wedges, and brace hardware. Your experience in orthopaedic plastics — including lightweighting and generative design — could be relevant if you chose to refine the shell.
Textiles & comfort
Liners, straps, and overnight skin contact sit alongside the shell. Your flat knit, intarsia, and latex-free fabric expertise could be relevant if you chose to refine the soft-goods side of the product.
SP AIR WALKER pathway
You already immobilise ATR patients by day with plastic-and-textile products you manufacture in-house. A night splint might sit alongside that offer — we would need your read on channel and plant fit rather than assume it.
Next step
Open to the structure that suits SPORLASTIC
We are not prescribing an outcome. Under NDA we can share technical files, samples, and regulatory documentation — and join a call before your Design Review if useful — so your team can assess fit and choose a route.
Option A
Licence & manufacture
SPORLASTIC manufactures under its own quality systems, with access to Thetis IP and know-how on terms you define.
- Royalty or per-unit licence — structure flexible
- Thetis supports clinical and product transition
- Potential to bundle with SP AIR WALKER if channel fit looks right
Option B
Acquire
SPORLASTIC acquires the splint as a portfolio addition — IP, regulatory assets, and customer base, with founder support through handover.
- Full category ownership if that is your preferred model
- Single integration from manufacture to distribution
- Guy available through redesign, tooling, and launch
Happy to arrange a video call ahead of your Design Review. Guy Solan · Thetis Medical